blob: e81c0f5732b786afc3f83820233c6250b0f7260c [file] [log] [blame]
Rohit Waghchaurea94b8972021-05-24 20:11:15 +05301import frappe
2from frappe import _
3from frappe.utils import flt, cint
4from collections import defaultdict
5from erpnext.stock.doctype.serial_no.serial_no import get_serial_nos
6
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +05307class Subcontracting():
Rohit Waghchaurea94b8972021-05-24 20:11:15 +05308 def set_materials_for_subcontracted_items(self, raw_material_table):
9 if self.doctype == 'Purchase Invoice' and not self.update_stock:
10 return
11
12 self.raw_material_table = raw_material_table
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +053013 self.__identify_change_in_item_table()
14 self.__prepare_supplied_items()
15 self.__validate_consumed_qty()
Rohit Waghchaurea94b8972021-05-24 20:11:15 +053016
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +053017 def __prepare_supplied_items(self):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +053018 self.initialized_fields()
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +053019 self.__get_purchase_orders()
20 self.__get_pending_qty_to_receive()
Rohit Waghchaurea94b8972021-05-24 20:11:15 +053021 self.get_available_materials()
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +053022 self.__remove_changed_rows()
23 self.__set_supplied_items()
Rohit Waghchaurea94b8972021-05-24 20:11:15 +053024
25 def initialized_fields(self):
26 self.available_materials = frappe._dict()
27 self.alternative_item_details = frappe._dict()
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +053028 self.__get_backflush_based_on()
Rohit Waghchaurea94b8972021-05-24 20:11:15 +053029
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +053030 def __get_backflush_based_on(self):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +053031 self.backflush_based_on = frappe.db.get_single_value("Buying Settings",
32 "backflush_raw_materials_of_subcontract_based_on")
33
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +053034 def __get_purchase_orders(self):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +053035 self.purchase_orders = []
36
37 if self.doctype == 'Purchase Order':
38 return
39
40 self.purchase_orders = [d.purchase_order for d in self.items if d.purchase_order]
41
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +053042 def __identify_change_in_item_table(self):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +053043 self.changed_name = []
44
45 if self.doctype == 'Purchase Order' or not self.get(self.raw_material_table):
46 self.set(self.raw_material_table, [])
47 return
48
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +053049 item_dict = self.__get_data_before_save()
Rohit Waghchaurea94b8972021-05-24 20:11:15 +053050 if not item_dict:
51 return True
52
53 for n_row in self.items:
54 if (n_row.name not in item_dict) or (n_row.item_code, n_row.qty) != item_dict[n_row.name]:
55 self.changed_name.append(n_row.name)
56
57 if item_dict.get(n_row.name):
58 del item_dict[n_row.name]
59
60 self.changed_name.extend(item_dict.keys())
61
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +053062 def __get_data_before_save(self):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +053063 item_dict = {}
64 if self.doctype == 'Purchase Receipt' and self._doc_before_save:
65 for row in self._doc_before_save.get('items'):
66 item_dict[row.name] = (row.item_code, row.qty)
67
68 return item_dict
69
70 def get_available_materials(self):
71 ''' Get the available raw materials which has been transferred to the supplier.
72 available_materials = {
73 (item_code, subcontracted_item, purchase_order): {
74 'qty': 1, 'serial_no': [ABC], 'batch_no': {'batch1': 1}, 'data': item_details
75 }
76 }
77 '''
78 if not self.purchase_orders:
79 return
80
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +053081 for row in self.__get_transferred_items():
Rohit Waghchaurea94b8972021-05-24 20:11:15 +053082 key = (row.rm_item_code, row.main_item_code, row.purchase_order)
83
84 if key not in self.available_materials:
85 self.available_materials.setdefault(key, frappe._dict({'qty': 0, 'serial_no': [],
86 'batch_no': defaultdict(float), 'item_details': row, 'po_details': []})
87 )
88
89 details = self.available_materials[key]
90 details.qty += row.qty
91 details.po_details.append(row.po_detail)
92
93 if row.serial_no:
94 details.serial_no.extend(get_serial_nos(row.serial_no))
95
96 if row.batch_no:
97 details.batch_no[row.batch_no] += row.qty
98
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +053099 self.__set_alternative_item_details(row)
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530100
101 for doctype in ['Purchase Receipt', 'Purchase Invoice']:
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530102 self.__update_consumed_materials(doctype)
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530103
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530104 def __update_consumed_materials(self, doctype, return_consumed_items=False):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530105 '''Deduct the consumed materials from the available materials.'''
106
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530107 pr_items = self.__get_received_items(doctype)
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530108 if not pr_items:
109 return ([], {}) if return_consumed_items else None
110
111 pr_items = {d.name: d.get(self.get('po_field') or 'purchase_order') for d in pr_items}
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530112 consumed_materials = self.__get_consumed_items(doctype, pr_items.keys())
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530113
114 if return_consumed_items:
115 return (consumed_materials, pr_items)
116
117 for row in consumed_materials:
118 key = (row.rm_item_code, row.main_item_code, pr_items.get(row.reference_name))
119 if not self.available_materials.get(key):
120 continue
121
122 self.available_materials[key]['qty'] -= row.consumed_qty
123 if row.serial_no:
124 self.available_materials[key]['serial_no'] = list(
125 set(self.available_materials[key]['serial_no']) - set(get_serial_nos(row.serial_no))
126 )
127
128 if row.batch_no:
129 self.available_materials[key]['batch_no'][row.batch_no] -= row.consumed_qty
130
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530131 def __get_transferred_items(self):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530132 fields = ['`tabStock Entry`.`purchase_order`']
133 alias_dict = {'item_code': 'rm_item_code', 'subcontracted_item': 'main_item_code', 'basic_rate': 'rate'}
134
135 child_table_fields = ['item_code', 'item_name', 'description', 'qty', 'basic_rate', 'amount',
136 'serial_no', 'uom', 'subcontracted_item', 'stock_uom', 'batch_no', 'conversion_factor',
137 's_warehouse', 't_warehouse', 'item_group', 'po_detail']
138
139 if self.backflush_based_on == 'BOM':
140 child_table_fields.append('original_item')
141
142 for field in child_table_fields:
143 fields.append(f'`tabStock Entry Detail`.`{field}` As {alias_dict.get(field, field)}')
144
145 filters = [['Stock Entry', 'docstatus', '=', 1], ['Stock Entry', 'purpose', '=', 'Send to Subcontractor'],
146 ['Stock Entry', 'purchase_order', 'in', self.purchase_orders]]
147
148 return frappe.get_all('Stock Entry', fields = fields, filters=filters)
149
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530150 def __get_received_items(self, doctype):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530151 fields = []
152 self.po_field = 'purchase_order' if doctype == 'Purchase Receipt' else 'po_detail'
153
154 for field in ['name', self.po_field, 'parent']:
155 fields.append(f'`tab{doctype} Item`.`{field}`')
156
157 filters = [[doctype, 'docstatus', '=', 1], [f'{doctype} Item', self.po_field, 'in', self.purchase_orders]]
158 if doctype == 'Purchase Invoice':
159 filters.append(['Purchase Invoice', 'update_stock', "=", 1])
160
161 return frappe.get_all(f'{doctype}', fields = fields, filters = filters)
162
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530163 def __get_consumed_items(self, doctype, pr_items):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530164 return frappe.get_all(f'{doctype} Item Supplied',
165 fields = ['serial_no', 'rm_item_code', 'reference_name', 'batch_no', 'consumed_qty', 'main_item_code'],
166 filters = {'docstatus': 1, 'reference_name': ('in', list(pr_items))})
167
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530168 def __set_alternative_item_details(self, row):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530169 if row.get('original_item'):
170 self.alternative_item_details[row.get('original_item')] = row
171
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530172 def __get_pending_qty_to_receive(self):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530173 '''Get qty to be received against the purchase order.'''
174
175 self.qty_to_be_received = defaultdict(float)
176
177 if self.doctype != 'Purchase Order' and self.backflush_based_on != 'BOM' and self.purchase_orders:
178 for row in frappe.get_all('Purchase Order Item',
179 fields = ['item_code', '(qty - received_qty) as qty', 'parent', 'name'],
180 filters = {'docstatus': 1, 'parent': ('in', self.purchase_orders)}):
181
182 self.qty_to_be_received[(row.item_code, row.parent)] += row.qty
183
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530184 def __get_materials_from_bom(self, item_code, bom_no, exploded_item=0):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530185 doctype = 'BOM Item' if not exploded_item else 'BOM Explosion Item'
186 fields = [f'`tab{doctype}`.`stock_qty` / `tabBOM`.`quantity` as qty_consumed_per_unit']
187
188 alias_dict = {'item_code': 'rm_item_code', 'name': 'bom_detail_no', 'source_warehouse': 'reserve_warehouse'}
189 for field in ['item_code', 'name', 'rate', 'stock_uom',
190 'source_warehouse', 'description', 'item_name', 'stock_uom']:
191 fields.append(f'`tab{doctype}`.`{field}` As {alias_dict.get(field, field)}')
192
193 filters = [[doctype, 'parent', '=', bom_no], [doctype, 'docstatus', '=', 1],
194 ['BOM', 'item', '=', item_code], [doctype, 'sourced_by_supplier', '=', 0]]
195
196 return frappe.get_all('BOM', fields = fields, filters=filters, order_by = f'`tab{doctype}`.`idx`') or []
197
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530198 def __remove_changed_rows(self):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530199 if not self.changed_name:
200 return
201
202 i=1
203 self.set(self.raw_material_table, [])
204 for d in self._doc_before_save.supplied_items:
205 if d.reference_name in self.changed_name:
206 continue
207
208 d.idx = i
209 self.append('supplied_items', d)
210
211 i += 1
212
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530213 def __set_supplied_items(self):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530214 self.bom_items = {}
215
216 has_supplied_items = True if self.get(self.raw_material_table) else False
217 for row in self.items:
218 if (self.doctype != 'Purchase Order' and ((self.changed_name and row.name not in self.changed_name)
219 or (has_supplied_items and not self.changed_name))):
220 continue
221
222 if self.doctype == 'Purchase Order' or self.backflush_based_on == 'BOM':
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530223 for bom_item in self.__get_materials_from_bom(row.item_code, row.bom, row.get('include_exploded_items')):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530224 qty = (flt(bom_item.qty_consumed_per_unit) * flt(row.qty) * row.conversion_factor)
225 bom_item.main_item_code = row.item_code
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530226 self.__update_reserve_warehouse(bom_item, row)
227 self.__set_alternative_item(bom_item)
228 self.__add_supplied_item(row, bom_item, qty)
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530229
230 elif self.backflush_based_on != 'BOM':
231 for key, transfer_item in self.available_materials.items():
232 if (key[1], key[2]) == (row.item_code, row.purchase_order) and transfer_item.qty > 0:
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530233 qty = self.__get_qty_based_on_material_transfer(row, transfer_item) or 0
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530234 transfer_item.qty -= qty
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530235 self.__add_supplied_item(row, transfer_item.get('item_details'), qty)
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530236
237 if self.qty_to_be_received:
238 self.qty_to_be_received[(row.item_code, row.purchase_order)] -= row.qty
239
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530240 def __update_reserve_warehouse(self, row, item):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530241 if self.doctype == 'Purchase Order':
242 row.reserve_warehouse = (self.set_reserve_warehouse or item.warehouse)
243
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530244 def __get_qty_based_on_material_transfer(self, item_row, transfer_item):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530245 key = (item_row.item_code, item_row.purchase_order)
246
247 if self.qty_to_be_received == item_row.qty:
248 return transfer_item.qty
249
250 if self.qty_to_be_received:
251 qty = (flt(item_row.qty) * flt(transfer_item.qty)) / flt(self.qty_to_be_received.get(key, 0))
252 if (transfer_item.serial_no or frappe.get_cached_value('UOM',
253 transfer_item.item_details.stock_uom, 'must_be_whole_number')):
254 return frappe.utils.ceil(qty)
255
256 return qty
257
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530258 def __set_alternative_item(self, bom_item):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530259 if self.alternative_item_details.get(bom_item.rm_item_code):
260 bom_item.update(self.alternative_item_details[bom_item.rm_item_code])
261
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530262 def __add_supplied_item(self, item_row, bom_item, qty):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530263 bom_item.conversion_factor = item_row.conversion_factor
264 rm_obj = self.append(self.raw_material_table, bom_item)
265 rm_obj.reference_name = item_row.name
266
267 if self.doctype == 'Purchase Order':
268 rm_obj.required_qty = qty
269 else:
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530270 self.__set_batch_nos(bom_item, item_row, rm_obj, qty)
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530271
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530272 def __set_batch_nos(self, bom_item, item_row, rm_obj, qty):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530273 key = (rm_obj.rm_item_code, item_row.item_code, item_row.purchase_order)
274
275 if (self.available_materials.get(key) and self.available_materials[key]['batch_no']):
276 for batch_no, batch_qty in self.available_materials[key]['batch_no'].items():
277 if batch_qty >= qty:
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530278 self.__set_batch_no_as_per_qty(item_row, rm_obj, batch_no, qty)
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530279 self.available_materials[key]['batch_no'][batch_no] -= qty
280 return
281
282 elif qty > 0 and batch_qty > 0:
283 qty -= batch_qty
284 new_rm_obj = self.append(self.raw_material_table, bom_item)
285 new_rm_obj.reference_name = item_row.name
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530286 self.__set_batch_no_as_per_qty(item_row, new_rm_obj, batch_no, batch_qty)
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530287 self.available_materials[key]['batch_no'][batch_no] = 0
288 else:
289 rm_obj.required_qty = qty
290 rm_obj.consumed_qty = qty
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530291 self.__set_serial_nos(item_row, rm_obj)
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530292
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530293 def __set_batch_no_as_per_qty(self, item_row, rm_obj, batch_no, qty):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530294 rm_obj.update({'consumed_qty': qty, 'batch_no': batch_no, 'required_qty': qty})
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530295 self.__set_serial_nos(item_row, rm_obj)
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530296
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530297 def __set_serial_nos(self, item_row, rm_obj):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530298 key = (rm_obj.rm_item_code, item_row.item_code, item_row.purchase_order)
299 if (self.available_materials.get(key) and self.available_materials[key]['serial_no']):
300 used_serial_nos = self.available_materials[key]['serial_no'][0: cint(rm_obj.consumed_qty)]
301 rm_obj.serial_no = '\n'.join(used_serial_nos)
302
303 # Removed the used serial nos from the list
304 for sn in used_serial_nos:
305 self.available_materials[key]['serial_no'].remove(sn)
306
307 def set_consumed_qty_in_po(self):
308 if self.is_subcontracted != 'Yes':
309 return
310
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530311 self.__get_purchase_orders()
312 consumed_items, pr_items = self.__update_consumed_materials(self.doctype, return_consumed_items=True)
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530313
314 itemwise_consumed_qty = defaultdict(float)
315 for row in consumed_items:
316 key = (row.rm_item_code, row.main_item_code, pr_items.get(row.reference_name))
317 itemwise_consumed_qty[key] += row.consumed_qty
318
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530319 self.__update_consumed_qty_in_po(itemwise_consumed_qty)
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530320
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530321 def __update_consumed_qty_in_po(self, itemwise_consumed_qty):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530322 fields = ['main_item_code', 'rm_item_code', 'parent', 'supplied_qty', 'name']
323 filters = {'docstatus': 1, 'parent': ('in', self.purchase_orders)}
324
325 for row in frappe.get_all('Purchase Order Item Supplied', fields = fields, filters=filters, order_by='idx'):
326 key = (row.rm_item_code, row.main_item_code, row.parent)
327 consumed_qty = itemwise_consumed_qty.get(key, 0)
328
329 if row.supplied_qty < consumed_qty:
330 consumed_qty = row.supplied_qty
331
332 itemwise_consumed_qty[key] -= consumed_qty
333 frappe.db.set_value('Purchase Order Item Supplied', row.name, 'consumed_qty', consumed_qty)
334
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530335 def __validate_consumed_qty(self):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530336 for row in self.get(self.raw_material_table):
337 if flt(row.consumed_qty) == 0.0 and row.get('serial_no'):
338 msg = f'Row {row.idx}: the consumed qty cannot be zero for the item {frappe.bold(row.rm_item_code)}'
339
340 frappe.throw(_(msg),title=_('Consumed Items Qty Check'))