blob: db841626a590fb8411ef51cb80cf9529398eec2b [file] [log] [blame]
Rohit Waghchaurea94b8972021-05-24 20:11:15 +05301import frappe
2from frappe import _
3from frappe.utils import flt, cint
4from collections import defaultdict
5from erpnext.stock.doctype.serial_no.serial_no import get_serial_nos
6
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +05307class Subcontracting():
Rohit Waghchaurea94b8972021-05-24 20:11:15 +05308 def set_materials_for_subcontracted_items(self, raw_material_table):
9 if self.doctype == 'Purchase Invoice' and not self.update_stock:
10 return
11
12 self.raw_material_table = raw_material_table
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +053013 self.__identify_change_in_item_table()
14 self.__prepare_supplied_items()
15 self.__validate_consumed_qty()
Rohit Waghchaurea94b8972021-05-24 20:11:15 +053016
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +053017 def __prepare_supplied_items(self):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +053018 self.initialized_fields()
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +053019 self.__get_purchase_orders()
20 self.__get_pending_qty_to_receive()
Rohit Waghchaurea94b8972021-05-24 20:11:15 +053021 self.get_available_materials()
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +053022 self.__remove_changed_rows()
23 self.__set_supplied_items()
Rohit Waghchaurea94b8972021-05-24 20:11:15 +053024
25 def initialized_fields(self):
26 self.available_materials = frappe._dict()
27 self.alternative_item_details = frappe._dict()
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +053028 self.__get_backflush_based_on()
Rohit Waghchaurea94b8972021-05-24 20:11:15 +053029
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +053030 def __get_backflush_based_on(self):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +053031 self.backflush_based_on = frappe.db.get_single_value("Buying Settings",
32 "backflush_raw_materials_of_subcontract_based_on")
33
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +053034 def __get_purchase_orders(self):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +053035 self.purchase_orders = []
36
37 if self.doctype == 'Purchase Order':
38 return
39
40 self.purchase_orders = [d.purchase_order for d in self.items if d.purchase_order]
41
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +053042 def __identify_change_in_item_table(self):
Rohit Waghchaure5cc3f142021-06-15 17:29:52 +053043 self.__changed_name = []
44 self.__reference_name = []
Rohit Waghchaurea94b8972021-05-24 20:11:15 +053045
Rohit Waghchaure5cc3f142021-06-15 17:29:52 +053046 if self.doctype == 'Purchase Order' or self.is_new():
Rohit Waghchaurea94b8972021-05-24 20:11:15 +053047 self.set(self.raw_material_table, [])
48 return
49
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +053050 item_dict = self.__get_data_before_save()
Rohit Waghchaurea94b8972021-05-24 20:11:15 +053051 if not item_dict:
52 return True
53
54 for n_row in self.items:
Rohit Waghchaure5cc3f142021-06-15 17:29:52 +053055 self.__reference_name.append(n_row.name)
Rohit Waghchaurea94b8972021-05-24 20:11:15 +053056 if (n_row.name not in item_dict) or (n_row.item_code, n_row.qty) != item_dict[n_row.name]:
Rohit Waghchaure5cc3f142021-06-15 17:29:52 +053057 self.__changed_name.append(n_row.name)
Rohit Waghchaurea94b8972021-05-24 20:11:15 +053058
59 if item_dict.get(n_row.name):
60 del item_dict[n_row.name]
61
Rohit Waghchaure5cc3f142021-06-15 17:29:52 +053062 self.__changed_name.extend(item_dict.keys())
Rohit Waghchaurea94b8972021-05-24 20:11:15 +053063
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +053064 def __get_data_before_save(self):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +053065 item_dict = {}
Rohit Waghchaure5cc3f142021-06-15 17:29:52 +053066 if self.doctype in ['Purchase Receipt', 'Purchase Invoice'] and self._doc_before_save:
Rohit Waghchaurea94b8972021-05-24 20:11:15 +053067 for row in self._doc_before_save.get('items'):
68 item_dict[row.name] = (row.item_code, row.qty)
69
70 return item_dict
71
72 def get_available_materials(self):
73 ''' Get the available raw materials which has been transferred to the supplier.
74 available_materials = {
75 (item_code, subcontracted_item, purchase_order): {
76 'qty': 1, 'serial_no': [ABC], 'batch_no': {'batch1': 1}, 'data': item_details
77 }
78 }
79 '''
80 if not self.purchase_orders:
81 return
82
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +053083 for row in self.__get_transferred_items():
Rohit Waghchaurea94b8972021-05-24 20:11:15 +053084 key = (row.rm_item_code, row.main_item_code, row.purchase_order)
85
86 if key not in self.available_materials:
87 self.available_materials.setdefault(key, frappe._dict({'qty': 0, 'serial_no': [],
88 'batch_no': defaultdict(float), 'item_details': row, 'po_details': []})
89 )
90
91 details = self.available_materials[key]
92 details.qty += row.qty
93 details.po_details.append(row.po_detail)
94
95 if row.serial_no:
96 details.serial_no.extend(get_serial_nos(row.serial_no))
97
98 if row.batch_no:
99 details.batch_no[row.batch_no] += row.qty
100
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530101 self.__set_alternative_item_details(row)
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530102
103 for doctype in ['Purchase Receipt', 'Purchase Invoice']:
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530104 self.__update_consumed_materials(doctype)
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530105
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530106 def __update_consumed_materials(self, doctype, return_consumed_items=False):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530107 '''Deduct the consumed materials from the available materials.'''
108
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530109 pr_items = self.__get_received_items(doctype)
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530110 if not pr_items:
111 return ([], {}) if return_consumed_items else None
112
113 pr_items = {d.name: d.get(self.get('po_field') or 'purchase_order') for d in pr_items}
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530114 consumed_materials = self.__get_consumed_items(doctype, pr_items.keys())
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530115
116 if return_consumed_items:
117 return (consumed_materials, pr_items)
118
119 for row in consumed_materials:
120 key = (row.rm_item_code, row.main_item_code, pr_items.get(row.reference_name))
121 if not self.available_materials.get(key):
122 continue
123
124 self.available_materials[key]['qty'] -= row.consumed_qty
125 if row.serial_no:
126 self.available_materials[key]['serial_no'] = list(
127 set(self.available_materials[key]['serial_no']) - set(get_serial_nos(row.serial_no))
128 )
129
130 if row.batch_no:
131 self.available_materials[key]['batch_no'][row.batch_no] -= row.consumed_qty
132
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530133 def __get_transferred_items(self):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530134 fields = ['`tabStock Entry`.`purchase_order`']
135 alias_dict = {'item_code': 'rm_item_code', 'subcontracted_item': 'main_item_code', 'basic_rate': 'rate'}
136
137 child_table_fields = ['item_code', 'item_name', 'description', 'qty', 'basic_rate', 'amount',
138 'serial_no', 'uom', 'subcontracted_item', 'stock_uom', 'batch_no', 'conversion_factor',
139 's_warehouse', 't_warehouse', 'item_group', 'po_detail']
140
141 if self.backflush_based_on == 'BOM':
142 child_table_fields.append('original_item')
143
144 for field in child_table_fields:
145 fields.append(f'`tabStock Entry Detail`.`{field}` As {alias_dict.get(field, field)}')
146
147 filters = [['Stock Entry', 'docstatus', '=', 1], ['Stock Entry', 'purpose', '=', 'Send to Subcontractor'],
148 ['Stock Entry', 'purchase_order', 'in', self.purchase_orders]]
149
150 return frappe.get_all('Stock Entry', fields = fields, filters=filters)
151
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530152 def __get_received_items(self, doctype):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530153 fields = []
Rohit Waghchaure5cc3f142021-06-15 17:29:52 +0530154 self.po_field = 'purchase_order'
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530155
156 for field in ['name', self.po_field, 'parent']:
157 fields.append(f'`tab{doctype} Item`.`{field}`')
158
159 filters = [[doctype, 'docstatus', '=', 1], [f'{doctype} Item', self.po_field, 'in', self.purchase_orders]]
160 if doctype == 'Purchase Invoice':
161 filters.append(['Purchase Invoice', 'update_stock', "=", 1])
162
163 return frappe.get_all(f'{doctype}', fields = fields, filters = filters)
164
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530165 def __get_consumed_items(self, doctype, pr_items):
Rohit Waghchaure5cc3f142021-06-15 17:29:52 +0530166 return frappe.get_all('Purchase Receipt Item Supplied',
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530167 fields = ['serial_no', 'rm_item_code', 'reference_name', 'batch_no', 'consumed_qty', 'main_item_code'],
Rohit Waghchaure5cc3f142021-06-15 17:29:52 +0530168 filters = {'docstatus': 1, 'reference_name': ('in', list(pr_items)), 'parenttype': doctype})
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530169
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530170 def __set_alternative_item_details(self, row):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530171 if row.get('original_item'):
172 self.alternative_item_details[row.get('original_item')] = row
173
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530174 def __get_pending_qty_to_receive(self):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530175 '''Get qty to be received against the purchase order.'''
176
177 self.qty_to_be_received = defaultdict(float)
178
179 if self.doctype != 'Purchase Order' and self.backflush_based_on != 'BOM' and self.purchase_orders:
180 for row in frappe.get_all('Purchase Order Item',
181 fields = ['item_code', '(qty - received_qty) as qty', 'parent', 'name'],
182 filters = {'docstatus': 1, 'parent': ('in', self.purchase_orders)}):
183
184 self.qty_to_be_received[(row.item_code, row.parent)] += row.qty
185
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530186 def __get_materials_from_bom(self, item_code, bom_no, exploded_item=0):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530187 doctype = 'BOM Item' if not exploded_item else 'BOM Explosion Item'
188 fields = [f'`tab{doctype}`.`stock_qty` / `tabBOM`.`quantity` as qty_consumed_per_unit']
189
190 alias_dict = {'item_code': 'rm_item_code', 'name': 'bom_detail_no', 'source_warehouse': 'reserve_warehouse'}
191 for field in ['item_code', 'name', 'rate', 'stock_uom',
192 'source_warehouse', 'description', 'item_name', 'stock_uom']:
193 fields.append(f'`tab{doctype}`.`{field}` As {alias_dict.get(field, field)}')
194
195 filters = [[doctype, 'parent', '=', bom_no], [doctype, 'docstatus', '=', 1],
196 ['BOM', 'item', '=', item_code], [doctype, 'sourced_by_supplier', '=', 0]]
197
198 return frappe.get_all('BOM', fields = fields, filters=filters, order_by = f'`tab{doctype}`.`idx`') or []
199
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530200 def __remove_changed_rows(self):
Rohit Waghchaure5cc3f142021-06-15 17:29:52 +0530201 if not self.__changed_name:
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530202 return
203
204 i=1
205 self.set(self.raw_material_table, [])
206 for d in self._doc_before_save.supplied_items:
Rohit Waghchaure5cc3f142021-06-15 17:29:52 +0530207 if d.reference_name in self.__changed_name:
208 continue
209
210 if (d.reference_name not in self.__reference_name):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530211 continue
212
213 d.idx = i
214 self.append('supplied_items', d)
215
216 i += 1
217
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530218 def __set_supplied_items(self):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530219 self.bom_items = {}
220
221 has_supplied_items = True if self.get(self.raw_material_table) else False
222 for row in self.items:
Rohit Waghchaure5cc3f142021-06-15 17:29:52 +0530223 if (self.doctype != 'Purchase Order' and ((self.__changed_name and row.name not in self.__changed_name)
224 or (has_supplied_items and not self.__changed_name))):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530225 continue
226
227 if self.doctype == 'Purchase Order' or self.backflush_based_on == 'BOM':
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530228 for bom_item in self.__get_materials_from_bom(row.item_code, row.bom, row.get('include_exploded_items')):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530229 qty = (flt(bom_item.qty_consumed_per_unit) * flt(row.qty) * row.conversion_factor)
230 bom_item.main_item_code = row.item_code
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530231 self.__update_reserve_warehouse(bom_item, row)
232 self.__set_alternative_item(bom_item)
233 self.__add_supplied_item(row, bom_item, qty)
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530234
235 elif self.backflush_based_on != 'BOM':
236 for key, transfer_item in self.available_materials.items():
237 if (key[1], key[2]) == (row.item_code, row.purchase_order) and transfer_item.qty > 0:
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530238 qty = self.__get_qty_based_on_material_transfer(row, transfer_item) or 0
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530239 transfer_item.qty -= qty
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530240 self.__add_supplied_item(row, transfer_item.get('item_details'), qty)
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530241
242 if self.qty_to_be_received:
243 self.qty_to_be_received[(row.item_code, row.purchase_order)] -= row.qty
244
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530245 def __update_reserve_warehouse(self, row, item):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530246 if self.doctype == 'Purchase Order':
247 row.reserve_warehouse = (self.set_reserve_warehouse or item.warehouse)
248
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530249 def __get_qty_based_on_material_transfer(self, item_row, transfer_item):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530250 key = (item_row.item_code, item_row.purchase_order)
251
252 if self.qty_to_be_received == item_row.qty:
253 return transfer_item.qty
254
255 if self.qty_to_be_received:
256 qty = (flt(item_row.qty) * flt(transfer_item.qty)) / flt(self.qty_to_be_received.get(key, 0))
257 if (transfer_item.serial_no or frappe.get_cached_value('UOM',
258 transfer_item.item_details.stock_uom, 'must_be_whole_number')):
259 return frappe.utils.ceil(qty)
260
261 return qty
262
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530263 def __set_alternative_item(self, bom_item):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530264 if self.alternative_item_details.get(bom_item.rm_item_code):
265 bom_item.update(self.alternative_item_details[bom_item.rm_item_code])
266
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530267 def __add_supplied_item(self, item_row, bom_item, qty):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530268 bom_item.conversion_factor = item_row.conversion_factor
269 rm_obj = self.append(self.raw_material_table, bom_item)
270 rm_obj.reference_name = item_row.name
271
272 if self.doctype == 'Purchase Order':
273 rm_obj.required_qty = qty
274 else:
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530275 self.__set_batch_nos(bom_item, item_row, rm_obj, qty)
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530276
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530277 def __set_batch_nos(self, bom_item, item_row, rm_obj, qty):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530278 key = (rm_obj.rm_item_code, item_row.item_code, item_row.purchase_order)
279
280 if (self.available_materials.get(key) and self.available_materials[key]['batch_no']):
281 for batch_no, batch_qty in self.available_materials[key]['batch_no'].items():
282 if batch_qty >= qty:
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530283 self.__set_batch_no_as_per_qty(item_row, rm_obj, batch_no, qty)
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530284 self.available_materials[key]['batch_no'][batch_no] -= qty
285 return
286
287 elif qty > 0 and batch_qty > 0:
288 qty -= batch_qty
289 new_rm_obj = self.append(self.raw_material_table, bom_item)
290 new_rm_obj.reference_name = item_row.name
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530291 self.__set_batch_no_as_per_qty(item_row, new_rm_obj, batch_no, batch_qty)
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530292 self.available_materials[key]['batch_no'][batch_no] = 0
293 else:
294 rm_obj.required_qty = qty
295 rm_obj.consumed_qty = qty
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530296 self.__set_serial_nos(item_row, rm_obj)
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530297
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530298 def __set_batch_no_as_per_qty(self, item_row, rm_obj, batch_no, qty):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530299 rm_obj.update({'consumed_qty': qty, 'batch_no': batch_no, 'required_qty': qty})
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530300 self.__set_serial_nos(item_row, rm_obj)
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530301
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530302 def __set_serial_nos(self, item_row, rm_obj):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530303 key = (rm_obj.rm_item_code, item_row.item_code, item_row.purchase_order)
304 if (self.available_materials.get(key) and self.available_materials[key]['serial_no']):
305 used_serial_nos = self.available_materials[key]['serial_no'][0: cint(rm_obj.consumed_qty)]
306 rm_obj.serial_no = '\n'.join(used_serial_nos)
307
308 # Removed the used serial nos from the list
309 for sn in used_serial_nos:
310 self.available_materials[key]['serial_no'].remove(sn)
311
312 def set_consumed_qty_in_po(self):
Rohit Waghchaure5cc3f142021-06-15 17:29:52 +0530313 # Update consumed qty back in the purchase order
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530314 if self.is_subcontracted != 'Yes':
315 return
316
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530317 self.__get_purchase_orders()
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530318 itemwise_consumed_qty = defaultdict(float)
Rohit Waghchaure5cc3f142021-06-15 17:29:52 +0530319 for doctype in ['Purchase Receipt', 'Purchase Invoice']:
320 consumed_items, pr_items = self.__update_consumed_materials(doctype, return_consumed_items=True)
321
322 for row in consumed_items:
323 key = (row.rm_item_code, row.main_item_code, pr_items.get(row.reference_name))
324 itemwise_consumed_qty[key] += row.consumed_qty
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530325
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530326 self.__update_consumed_qty_in_po(itemwise_consumed_qty)
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530327
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530328 def __update_consumed_qty_in_po(self, itemwise_consumed_qty):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530329 fields = ['main_item_code', 'rm_item_code', 'parent', 'supplied_qty', 'name']
330 filters = {'docstatus': 1, 'parent': ('in', self.purchase_orders)}
331
332 for row in frappe.get_all('Purchase Order Item Supplied', fields = fields, filters=filters, order_by='idx'):
333 key = (row.rm_item_code, row.main_item_code, row.parent)
334 consumed_qty = itemwise_consumed_qty.get(key, 0)
335
336 if row.supplied_qty < consumed_qty:
337 consumed_qty = row.supplied_qty
338
339 itemwise_consumed_qty[key] -= consumed_qty
340 frappe.db.set_value('Purchase Order Item Supplied', row.name, 'consumed_qty', consumed_qty)
341
Rohit Waghchaureddb0ec22021-06-08 10:36:39 +0530342 def __validate_consumed_qty(self):
Rohit Waghchaurea94b8972021-05-24 20:11:15 +0530343 for row in self.get(self.raw_material_table):
344 if flt(row.consumed_qty) == 0.0 and row.get('serial_no'):
345 msg = f'Row {row.idx}: the consumed qty cannot be zero for the item {frappe.bold(row.rm_item_code)}'
346
347 frappe.throw(_(msg),title=_('Consumed Items Qty Check'))